Animal Feed, Poultry Feed, and Aquatic Feed Production Lines
Atiye Sazan Negin Faraz Knowledge-Based Company: A Pioneer in Providing Innovative Industrial Solutions Based on Quality and Advanced Technology for the Design, Manufacturing, Installation, and Commissioning of Animal Feed, Poultry Feed, and Aquatic Feed Production Lines
In today’s competitive environment, choosing a capable and committed business partner plays a key role
in the success of businesses. Atiye Sazan Negin Faraz Knowledge-Based Company, with an outstanding track record in the machinery manufacturing industry and animal feed, poultry feed, and aquatic feed production industries, has consistently been recognized as one of the leading providers of innovative, high-quality solutions. We believe that innovation, quality, and customer orientation are the fundamental pillars for achieving sustainable growth and maximum customer satisfaction.
One of the key specialized areas of activity of Atiye Sazan Negin Faraz Knowledge-Based Company is providing comprehensive services in the design, manufacturing, installation, and implementation of animal feed, poultry feed, and aquatic feed production lines. With a deep understanding of the importance of this industry within the country’s food supply chain, as well as the need to produce high-quality and cost-effective products, we provide solutions that significantly improve the productivity of your production facilities.
Drawing on its technical expertise and specialized workforce, Atiye Sazan Negin Faraz Knowledge-Based Company is capable of designing, manufacturing, installing, and commissioning equipment and machinery for animal feed, poultry feed, and aquatic feed production lines based on extrusion technology, with customized production capacities specified by the customer, including non-standard capacities—both higher and lower than conventional standard capacities—for establishing various types of factories with specific production objectives.
Furthermore, to upgrade extrusion lines for the production of shrimp feed and caviar-fish feed, the company has successfully designed, manufactured, installed, and implemented the ECS (Expander Control System), a system for controlling feed buoyancy.
The aquatic feed production lines manufactured by this company are capable of simultaneously producing specialized aquatic feeds with different buoyancy characteristics. The line can simultaneously produce fully floating feed, slow-sinking feed, and fully sinking feed. In other words, it can simultaneously produce trout feed, caviar-fish feed, and shrimp feed. The line is capable of producing various types of aquatic feed with different buoyancy characteristics—100% floating, slow-sinking, and fully sinking—in different production capacities. The production capacity for starter feeds and very fine feed particles on this production line has been increased by 300%, for which a new system has been designed.
The equipment comprising the extrusion-based aquatic feed production line includes more than 50 different systems, which, after being properly positioned and installed, are controlled fully automatically from the control room.
Aquatic Feed Production Line Flowchart
Key Stages in the Implementation of Animal Feed, Poultry Feed, and Aquatic Feed Production Lines
Design and Engineering
- Requirements Analysis: Precise assessment of the required production capacity, types of feed (animal, poultry, and aquatic feed), raw material specifications, and final product characteristics.
- Technical Design: Preparation of equipment layout drawings, Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and engineering calculations and designs for machinery.
- Technology Selection: Evaluation and selection of up-to-date technologies and suitable equipment based on applicable industrial standards and the required performance.
Equipment Manufacturing and Procurement
- Manufacturing Process: Fabrication of components and assembly of machinery based on approved technical drawings. This stage includes the manufacturing of equipment such as:
- Raw material receiving and conveying systems, such as bucket elevators, chain conveyors, screw conveyors, Z-type elevators, modular belt conveyors, and others.
- Primary processing equipment, such as [hammer mills].
- Mixing systems, such as mixers.
- Pelletizing or forming equipment, including pellet mills and extruders.
- Drying and cooling systems, including [dryers] and coolers.
- Packaging and weighing systems.
Material Selection: Use of high-quality and durable materials, such as various grades of carbon steel and stainless steel, in accordance with applicable hygienic and industrial standards.
Quality Control: Implementation of technical inspections and performance testing throughout the manufacturing process.
Installation and Commissioning
- Mechanical Installation: Installation of equipment at the designated locations according to the layout drawings and connection of the relevant components.
- Electrical and Control Installation: Electrical wiring, connection of electrical control panels, programming of control systems (PLC), and functional testing of the automation system.
- Trial Commissioning: Conducting performance tests using raw materials and precisely adjusting operating parameters to achieve the designed production capacity and product quality.
Training and Support
- Personnel Training: Providing operators and technical personnel with the necessary training on equipment operation, routine maintenance, and safety principles.
- Technical Support: Providing technical documentation, maintenance instructions, and technical support services throughout the operating period.
Key Considerations
- Standards: Compliance with national and international standards in design and manufacturing, particularly with regard to safety, hygiene, and environmental requirements.
The animal feed, poultry feed, and aquatic feed production lines designed and implemented by this company have been developed in accordance with the requirements of the European [CE standard]. Compliance with this standard means that, during the design, manufacturing, and installation of the equipment, the safety, health, and performance requirements defined in the relevant European Union regulations have been taken into consideration.
- Energy Efficiency: Selection of equipment with optimized energy consumption to reduce operating costs.
- Reliability: Use of high-quality components and robust engineering designs to minimize failures and production-line downtime.
- Flexibility: Designing the production line in such a way that the production of different types of feed and, to a certain extent, future changes in production capacity are possible.
This company is proud to be ready to cooperate with valued manufacturers in the animal feed, poultry, and aquatic feed industries and to facilitate the achievement of sustainable success by providing innovative, high-quality solutions.
For a free consultation and further information about our capabilities and services, please contact us.