Manufacturing, Installation, and Commissioning of Livestock, Poultry, and Aqua Feed Production Lines

Atiye Sazan Negin Faraz knowledge-based Company: A Pioneer in Innovative Industrial Solutions, Leveraging Quality and Modern Technology in the Manufacturing, Installation, and Commissioning of Livestock, Poultry, and Aquaculture Feed Production Lines

In today’s competitive landscape, selecting a capable and committed business partner plays a crucial role in the success of enterprises. Atiye Sazan Negin Faraz knowledge-based Company, with its distinguished history in the machinery and feed production industries for livestock, poultry, and aquaculture, has consistently been recognized as a leader in providing innovative and high-quality solutions. We believe that innovation, quality, and customer-centricity are the cornerstones of achieving sustainable growth and maximum customer satisfaction.

One of this Company’s specialized and key areas of activity is providing comprehensive services in the design, manufacturing, installation, and implementation of feed production lines for livestock, poultry, and aquaculture. With a deep understanding of the importance of this industry in the nation’s food supply chain and the need for producing high-quality, cost-effective products, we offer solutions that significantly enhance the productivity of your manufacturing facilities.

Relying on its technical knowledge and specialized workforce, Atiye Sazan Negin Faraz knowledge-based Company possesses the capability to design, manufacture, install, and commission equipment and machinery for livestock, poultry, and aqua feed production lines using the extruder method, tailored to specific customer capacities (even non-standard capacities – higher and lower than usual) for setting up various factories with specific production goals. Furthermore, to enhance the extruder line for producing feed for shrimp and sturgeon, the company has successfully designed, manufactured, installed, and implemented the ECS (Expander Control System) for controlling feed buoyancy.

The aquaculture feed production lines manufactured by our company are capable of simultaneously producing specialized aquaculture feeds under various conditions. This line can simultaneously produce fully floating feed, slow-sinking feed, and fully sinking feed. This means it can produce feed for trout, sturgeon, and shrimp concurrently. This line is capable of producing any type of aquaculture feed with different buoyancy characteristics (100% floating, slow-sinking, and fully sinking) at various capacities. The production capacity for starter and very fine feeds in this production line has increased by 300%, for which a new system has been designed.

The extruder-based aquaculture feed production line equipment comprises over 50 different systems, which are fully automatically controlled from the control room after their layout and integration.

Flowchart of the Aquaculture Feed Production Line

Schematic Diagram of the Livestock, Poultry, and Aquaculture Feed Production Lines

Key Stages in the Implementation of Feed Production Lines for Livestock, Poultry, and Aquaculture:

1. Design and Engineering:

*   Needs Analysis: Precise evaluation of the required production capacity, types of feed (livestock, poultry, aquaculture), raw material specifications, and final product.

*   Technical Design: Preparation of equipment layout plans, Process Flow Diagrams (PFD), Piping and Instrumentation Diagrams (P&ID), and computational design of machinery.

*   Technology Selection: Review and selection of modern technologies and appropriate equipment based on industrial standards and expected performance.

2. Manufacturing and Equipment Procurement:

*   Manufacturing Process: Production of components and assembly of machinery according to approved technical drawings. This stage includes the manufacturing of equipment such as:

    *   Raw material receiving and conveying systems (e.g., elevators, chain conveyors, screw conveyors, Z-type elevators, modular belt conveyors, etc.).

*   Primary processing equipment (e.g., hammer mills).

    *   Mixing systems (e.g., mixers).

    *   Pelleting or forming equipment (pellet press, extruder).

    *   Drying and cooling systems (dryer and cooler).

    *   Packaging and weighing systems.

*   Material Selection: Utilization of high-quality and durable raw materials (such as various carbon steels, stainless steels) in compliance with sanitary and industrial standards.

*   Quality Control: Implementation of technical inspections and performance tests throughout the manufacturing process.

3. Installation and Commissioning:

*   Mechanical Installation: Placement of equipment at the designated site according to the layout plan and connection of components.

*   Electrical and Control Installation: Wiring, connection of electrical panels, programming of control systems (PLC), and testing of automation functionality.

*   Trial Run: Execution of performance tests with raw materials and precise adjustment of operational parameters to achieve the designed capacity and quality.

4. Training and Support:

*   Personnel Training: Provision of necessary training to operators and technical staff on equipment operation, daily maintenance, and safety principles.

*   Technical Support: Provision of technical documentation, maintenance guidelines, and support services throughout the operational period.

For more information please contact us:

+989120275171